august 13th 2009
Hacked servo for vertical trim
The steppers I installed for the vertical movement of the skeleton were a prime candidate for weight reduction. Steppers turn out to have a really low power-to-weight ratio. You're better of using a regulat DC-engine with gears, and do the position feedback externally.
I modified 2 servos to work as continuous rotational motors, by removing their potmeters and filing off the pin on the last gear. This saves me 120g per motor and has the added benefit of ony needing one voltage for both the vertical trim and the lateral steering (6V).
MAKE magazine has an excellent articleon how to hack a servo, written by Windell from evilmadscientist.com
NOTE: use a metal gear servo if you're interested in trying this. I used a servo wtih nyon gears for the second motor and failed miserably to attach an axle to the nylon cap on top of the servo.


Tandwiel servo, mèt pin
Tandwielkast servo, tandwiel zonder pin
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